MATERIAL KINETICS


Material Kinetics is an engineering simulation software company, spun out of Carnegie Mellon University. Our software predicts when components will fail by simulating the microstructural physics that industry tools cannot model.

The Product

A software platform built on the forward edge of plasticity theory — Mesoscale Field Dislocation Mechanics (MFDM) — that does what existing tools cannot.

ATOMISTIC · <10 nm Atomic lattice with edge dislocations (⊥) MESOSCALE · ~100 nm–100 µm Dislocation fields evolve — we simulate here MACROSCALE · ~mm–m Fatigue failure appears on component
Defects originate atomically, organize at the mesoscale, and surface as component failure — select a scale

The Problem

Mission-critical components fail as defects form and evolve inside the material at microscopic scales. Industry design tools carry no information about that internal structure or the physical mechanisms that drive failure, so the highest-consequence failures go unpredicted. Further testing does not close the gap.

Why Us

MFDM is a physical theory of dislocation-mediated plasticity — built on 20+ years of foundational work from Prof. Amit Acharya’s lab at Carnegie Mellon — implemented in a production-grade, MPI-parallel computational platform. No commercial tool models this physics, except for ours.

Demonstrated at scale — 3-D dynamic polycrystal simulation
1M elements  ·  48 slip systems  ·  1,024 cores  ·  15 hr wall-clock
Singh, Arora, et al. (2026), Finite-width adiabatic shear banding and dislocation patterning in mesoscale polycrystalline aggregates

Applications & Markets

Team

Prof. Amit Acharya — CSO
  • Paul P. Christiano Professor of Civil & Environmental Engineering, Carnegie Mellon University
  • Creator of Mesoscale Field Dislocation Mechanics
  • Formerly Abaqus, Inc. (now Dassault Systèmes), where he led development of computational models of material behavior still in use today
Aditya Acharya — CEO
  • Mechanical engineer (automotive tier-1); private equity, M&A & energy project finance
  • BS Mechanical Engineering, CMU · MS candidate, Civil & Environmental Engineering, CMU, focusing on computational mechanics

Seeking design partners in energy, aerospace propulsion, and additive manufacturing.

Selected Publications

Contact

Aditya Acharya · CEO
Email: aditya.acharya@materialkinetics.com
LinkedIn: www.linkedin.com/in/aditya-acharya
Pittsburgh, PA